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Case Erector

400 Series

Hot Melt Adhesive or Tape Sealing

These workhorse case erectors are an industry standard, proving themselves every day on production lines in many applications. They automatically erect and bottom seal cases, ensuring a consistent feed to the production line. Quick changeover, wide case range, low maintenance, and always better cases.

Powerful and Versatile All-around Case Erector

For consistent case forming every shift, you need machines built for the job–and these erectors deliver. Inside their heavy grade steel frames are continuous motion drives that provide maximum reliability for 3-shift a day production. With rock solid construction and multiple features to accommodate poor corrugated, these case erectors are workhorse solutions for the packaging line.

Offered in three models for tape and hot melt sealing, our standard models are fully loaded and an extensive range of options are available to suit custom requirements.

Key Features That Benefit Your Production

Intelligent Machine Control
M400 Intelligent machine control image

Intelligent machine control simplifies setup and diagnostics

Operation is simple and repeatable for quick operator proficiency. At the touchscreen, you control all functions, diagnostics, and changeover settings following clear, step-by-step sequences. Real-time operating data is available at a glance.

Non-contact sensors monitor machine functions and ensure precise timing of each operating sequence. Troubleshooting at the control console is straightforward, with simplified drill-down to sensor level for immediate fault detection and quick resolution.

Easy-load KD Magazine
M400 Easy-load KD magazine

Low-level magazine eliminates lifting and extends time between refills

No more lifting heavy cases! This ergonomic, floor level magazine eliminates a potential source of liability found in mid and high level magazines.

The standard high capacity magazine holds three stacks of knockdown (KD) cases (approx. 300 KDs), giving your attendant more time between refills. Stacks feed automatically and KDs can be added at any time.

Magazine extensions are available for added KD capacity to allow more time between refills.

Magazine Feeds Off-spec Cases
M400 Magazine feeds off-spec cases

Top feed magazine accommodates warped and band-marked corrugated blanks

Cases are lifted from the top of the stack by dual, spring-loaded grippers that are forgiving to inherent case variations. The grippers independently adjust to lift KDs from uneven stacks caused by warped or band-marked KDs and provide smooth transfer to the opening station.

The horizontal, top feed magazine eliminates issues of back pressure that can cause misfeeding in vertically stacked magazines.

Precise Control of Case Opening
M400 Case Opening

Square cases start with total case control

At the opening station, pneumatic grippers secure cases from below. Meanwhile, the mechanical, reciprocating arm lowers and “over-opens” cases on the major flap to ensure successful minor flap closing of the bottom flaps. This system runs corrugated with out-of-spec manufacturer’s joints. This dual-gripper action system also positively opens doublewall cases.

A-B-C’s vacuum opening technology smoothly opens even warped and bent cases, unlike pin-style openers which require straight corrugated flutes for proper operation. An automatic blowback system keeps air lines clean.

Case-Squaring Features
M400 Case-Squaring Features

Multiple features ensure consistently square cases

The walking beam case transfer is powered by the mechanical, continuous motion machine drive. It provides smooth case transport and keeps the case square as it moves from opening to sealing.

The adhesive sealing compression mandrel is built with opposing stationary lugs that square cases as they are sealed. Soft-glide compression ensures secure glue sealing with less stress. The high speed 400HS model utilizes a servo-operated sealing ram.

Tape-sealed cases are squared by upper and lower transfer belts throughout tape application.

Adjusts to Your Line

Hands-off operation includes line monitoring and auto response

The erector automatically senses and adjusts to changes in your line speed to prevent backups if there are slowdowns upstream on the line. The erector immediately returning to line speed once cleared.

Positive Case Discharge and Handling
M300 Positive Case Discharge

Supplying a continuous flow of cases to your packaging line

All standard 400 erectors include a heavy-duty, adjustable discharge chute. This device uprights cases as they exit the machine to the line conveyor, delivering a constant supply of square, well-sealed cases, oriented for efficient transfer to the packing station.

5 Minute Changeover
M400 5 Minute Changeover

Minimize downtime with rapid case changeover

Changeover for the complete range of case sizes can easily be done in minutes with no tools.* Adjustment settings utilize rapid adjust hand cranks and slides with locking handles.

* With the exception of the sealing mandrel on the hot melt models for major size changes.

400 Series Case Erector Models

M400 Adhesive Case Erector

M400 Adhesive Sealing

Speed: Up to 30 cases/minute
Case range: RSC and HSC

M400T Tape Sealing Case Erector

M400T Tape Sealing

Speed: Up to 35 cases/minute
Case range: RSC and HSC

M400HS High Speed Case Erector

M400HS High Speed

Speed: Up to 40 cases/minute
Case range: RSC and HSC
Servo-driven sealing mandrel

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Specifications, Standard Features and Options

Click to Expand or Collapse Specifications

Standard Features

  • High efficiency motors
  • Self-lubricating air cylinders
  • Proximity sensors with quick disconnect
  • Sealed bearings throughout
  • Case discharge back-up eye for surge control
  • Elevated beacon fault light
  • Grace Port PLC access
  • Clear, high visibility guards with non-contact safety interlocks

Standard Fault Detection Features:

  • No/low air pressure
  • Downstream case backup
  • Guard door open
  • Case not opened
  • Emergency stop activated
  • Motor overload
  • Photo eye dirty or misaligned
  • Encoder or coupling malfunction
  • Individual sensor malfunction
  • Minimum speed fault
  • Fault alarm history record

Options:

  • Magazine extensions for additional KD capacity
  • Gull-wing style (lift-up) guard doors for machine access
  • Quick changeover package-Repeatable position indicators at adjustment points
  • Auto changeover package-One-touch servo-powered adjustments
  • Grouped fittings for one-step machine lubrication
  • CSSC case capability
  • Locking swivel casters for portability
  •  Stainless construction for high moisture environments
  • CAT 3 Safety Circuits PL(d) or PL(e)
  • Multicolor machine status lighting
  • Locking guard door switches
  • Safety light curtain machine guarding
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Integrations

A-B-C case erectors are built for easy integration into your packaging line. If you're looking for more automation, we've got you covered with our complete line of secondary packaging solutions:

Case Packer icon

Packer

Case Sealer icon

Sealer

Partition Inserter Icon

Partition Inserter

Palletizer icon

Palletizer

Depalletizer icon

Depalletizer

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How Can We Help?

Do you need help finding the best case erector for your packaging line?

Our packaging machine specialists are here to assist you in specifying the best case erector solutions for your requirements, whether you are upgrading from manual case erecting, replacing an old carton erector or designing a new secondary packaging line. Our automatic case erectors and case sealers suit a wide range of applications, with many options to customize your packaging equipment to your most exacting specifications. Whether your needs are simple or complex, we can help you specify the machines to meet your goals.